0

Neopixel Jewel Fiber Optic Attachment
Moderators: adafruit_support_bill, adafruit

Please be positive and constructive with your questions and comments.

Neopixel Jewel Fiber Optic Attachment

by aaronaverill on Sun Aug 19, 2018 11:33 pm

I wanted to make some fiber optic art effects and props but struggled to figure out how to attach fibers to a Neopixel Jewel or to Neopixel Strips. There's a few articles on adafruit and instructables but nothing that gave me a cookbook that Just Works and a lot of them were custom to a design and not generic to all light projects..

So I attempted to design a connector. After a half dozen failures (if you're interested in what *doesn't* work, ask) - I finally designed a working 3d printed fiber to pixel attachment landing on a kind of twist-lock bayonet connector inspired design. The 2-piece design locks the pixel in place, so fibers stay exactly centered over the pixels, and are both durable to bumps without falling off while being removable if you want to reuse the pixels or fibers for another project.The Fusion 360 design is in the link below:

https://a360.co/2N4jkK1

The entire model is parametric, and will probably work for any round or square neopixel PCB from 1 to 7 bits with some minor tweaks. User parameters are listed below, defaults in parenthesis, grouped by general use:

board_diameter - how big is the PCB part of the board (24mm)
board_thickness - PCB thickness (1.2mm)
board_overlap_width - how much overlap to keep PCB in from bottom piece (5mm)
chip_height - how tall is neopixel (1.6mm)
chip_width - how wide is neopixel (4.9mm)

outer_diameter - how big do you want the outer "hex nut" size (40mm)
bottom_thickness - how thick do you want the bottom piece (5mm)

fiber_hole_diameter - hole size (5mm)
fiber_hole_length - hole length (7mm)

wire_width - width of slot for connector wires underneath PCB (10mm)
wire_height - how thick is connector wire (0mm)

fit_spacing - gaps for 3d printing fit tolerance (0.3mm)
tab_width - width of pins (3mm)
wall_thickness - how thick do you want walls (1.5mm)

I've printed in PLA and ABS, and the fit tolerances are wide enough to work with quick low quality 0.25 layer height without problems. I'm thinking ninjaflex will work nicely too and be more grabby on the fiber? Gotta find me some.

You can 3d print the fiber holes, or change the model to make the holes slightly smaller than your fiber and use a drill press to get a nicely finished and perfectly circular hole. I'm doing that along with heat shrink tubing around the fiber clusters, along with glue for good measure (into the connector, not the neopixel). I designed the model to minimize wasted plastic. You can print with 0% infill and it's been design to print with no supports for a clean finish (print the top "upside down")

Feel free to use as-is, modify to add attachment clips or mount holes, hack, etc. Enjoy!

jewel-fiber-top.png
jewel-fiber-top.png (195.48 KiB) Viewed 166 times


jewel-fiber-front.png
jewel-fiber-front.png (160.12 KiB) Viewed 166 times


jewel-fiber-3d.png
jewel-fiber-3d.png (444.24 KiB) Viewed 166 times

aaronaverill
 
Posts: 80
Joined: Sun Jun 03, 2018 10:45 am

Re: Neopixel Jewel Fiber Optic Attachment

by adafruit_support_bill on Mon Aug 20, 2018 6:25 am

Very nice! Thanks for sharing your model. :)

adafruit_support_bill
 
Posts: 73084
Joined: Sat Feb 07, 2009 10:11 am

Re: Neopixel Jewel Fiber Optic Attachment

by aaronaverill on Mon Aug 20, 2018 10:50 am

If you're following along at home or find this later, here is a model with the correct parameters set up to slip over a neopixel strip with IP67 silicone sheath:

https://a360.co/2L7CkFq

This works for this strip that adafruit sells and many others - the 14mm x 4mm sheath seems to be an industry standard:

https://www.adafruit.com/product/306?length=1

It's a bit more fussy than the PCB but still works. Be careful when you tighten it down you don't tear the silicone. You can also do a quick sand of your 3d printed parts to make sure they are a bit more smooth.

aaronaverill
 
Posts: 80
Joined: Sun Jun 03, 2018 10:45 am

Please be positive and constructive with your questions and comments.